KinTech handles all aspects of the die casting process from mold design and testing, to component manufacturing, finishing, and packaging. With decades of experience in die casting, Source is a leader in technology and skilled professionals to manufacture high quality die castings in the most cost-effective manner with on-time delivery and quality that will exceed your requirements.
Advice on designing die castings is usually based upon desirable practices or situations to avoid and may affect the cost, appearance, and quality of the final part. Dies can be produced for simple and complex parts. Source factories use the latest technologies to ensure superior quality and low unit costs. Our state-of-the-art plant makes use of robotics and other automated processes that provide guaranteed consistency in the finished product.
Die Casting Process
Die casting is a manufacturing method widely used to produce aluminum and other alloy components by pressing the molten metal into reusable steel molds at high pressures. The molds—also known as tools or dies—are created using steel and are specially designed for each project. This allows each component to be created with accuracy and repeatability. Aluminum, zinc, and magnesium are the most commonly used die casting alloys.This process results in the production of parts and components with complex geometries, with high precision, and allows the possibility of large-scale production.
|
Most die castings are made from non-ferrous metals, specifically zinc, copper, aluminium, magnesium, lead, pewter, and tin-based alloys. Components manufactured with die casting technologies can achieve sharp geometries, smooth or textured surfaces, making them suitable for a wide range of products and applications.
Die casting is suitable for complex geometries with thin walls, as low as 1 mm and with smooth surface finishes, allowing coating or plating as finishing treatments. |
 |
Die Casting Capabilities
As A Professional Precise tool manufacturer, We provide professional die-casting die design, Pressure die casting is used to make copies of cast parts in aluminum, zinc or magnesium. We offers everything from a single source: Custom Die Molds and Machining die casting parts including all finishing steps. Molds are made in-house from H-13 steel using CNC machining and EDM/wire EDM. With every new project, we look for ways to provide you with the best return on investment.
Die casting is an efficient, economical process offering a broader range of shapes and components than any other manufacturing technique. Parts have long service life and may be designed to complement the visual appeal of the surrounding part. Designers can gain a number of advantages and benefits by specifying die cast parts including high-speed production, close tolerances, dimensional accuracy and stability, strength, multiple finishing techniques and, simplified assembly procedures.
Die Casting Materials
Materials
Characteristics
Applications
▪High strength and hardness
▪Excellent electrical conductivity
▪High thermal conductivity
▪Low cost raw material
▪Ability to cold form, which eases joining
▪High quality finishing characteristics
▪Outstanding corrosion resistance
▪High dimensional accuracy and stability
▪Excellent thin wall capability
▪Full recyclability
▪Complex net-shaped zinc housings, with precise thin walls offer excellent electrical performance and shielding properties.
▪Our multi-slide die casting process and superior thin-wall capabilities make us the foremost supplier of zinc components for broad range of consumer electronic devices.
▪The castability of zinc, its wear resistance, and structural integrity make it perfect for the creation of the multi-faceted, highly complex shapes used in automotive safety and electronics industry.
▪High operating temperatures
▪Outstanding corrosion resistance
▪Lightweight
▪Very good strength and hardness
▪Good stiffness and strength-to-weight ratio
▪Excellent EMI and RFI shielding properties
▪Excellent thermal conductivity
▪High electrical conductivity
▪Good finishing characteristics
▪Full recyclability
▪Aluminum castings improve automotive fuel efficiency by contributing to weight saving requirements.
▪Aluminum is used in a broad range of networking and infrastructure equipment in the telecom and computing industries because RF filter boxes and housings require heat dissipation.
▪In handheld devices, aluminum castings provide EMI/RFI shielding, rigidity, and durability with minimal weight.
▪Because of aluminum’s excellent electrical performance and shielding properties, even in high-temperature environments, die cast aluminum is ideal for electronic connectors and housings.
▪High conductivity; electrical, and thermal
▪Withstands high operating temperatures
▪High dimensional accuracy and stability
▪Exceptional thin wall capability
▪Good environmental corrosion resistance
▪Good finishing characteristics
▪Full recyclability
There are many benefits to casting with magnesium. Not only is magnesium the lightest of all the structured materials but it has excellent stiffness and strength-to-weight ratios. Additionally, it has outstanding EMI and RFI shielding properties, perfect for connectors and electrical housings. It is also utilized for medical and laboratory equipment to provide protection against other interfering signals in a hospital room.
Die Casting Tolerances
We follow the standard general NADCA tolerances. However, if your requirements are very precise, then the precision tolerances standard can be followed once we have confirmed your designs.
Die Casting Tooling
Contact KinTec to learn more about our superior quality die cast tooling.
Advatages of Die Casting
● Tighter tolerances
● Variable wall thicknesses
● Reduction in material scrap
● Fewer steps from raw material to finished part
● Fast production cycle times
● Long tool life, especially for zinc and magnesium
Other Services
Rapid Prototyping |
Low-Volume Manufacturing |
Secondary & Finishing Services |
|
|
|
| Test your new product or part before taking it to production with a rapid prototype. Your prototype will allow you to test form and function while ensuring it has been designed appropriately for manufacturing. |
Manufacturing in low volumes is an ideal solution for managing your inventory and testing the market before producing larger quantities.We can make 100,000+ parts fast. |
Sand blasting, Plating, Powder coating, Anodizing, Polishing, Grinding, Heat treating, Gear Hobbing\Cutting etc. |
Why Kintech |
|||
|
PrecisionKintech offers various tolerance options in accordance with ISO 2768 and ISO 286 |
|
Wide Range of materialsOver 30 metal and plastic materials. CNC Turning offers a wide variety of certified materials. |
|
|
|
|
Competitive Prices & Fast DeliverFactory Direct Price, Parts as fast as 3 Days.1to 10000+ parts, fast turn-around |
When it comes to machining parts, there are a lot of variables. KinTec can help you determine the best way to have your parts made. Contact us for help with your requirements.We combine the latest CNC milling and turning processes with proprietary technology to deliver high quality, on-demand parts. Our typical tolerance accuracy ranges from +/-0.001" to +/-0.005" for metal ,depending on customer specs.
Contact: Amy Sales Manager
Phone: +86 13422185596
Tel: +86 (0755) 2105 2909
Email:info@kintec-machining.com
Add: No. 191 Qingbin Road, Qingxi Town, Dongguan 523648, China
Tina